What are Seamless clothes?
We explain seamless activewear
Seamless activewear is made using the same method, but the quality is influenced by several different factors. We explain each of the different processes. Each seamless garment is knitted on a circular knitting machine (there are a few exceptions, but these are rare). This means that every single garment is knitted as a tube. A pair of leggings, singlet or sports bra is knitted the same way.
What is decisive for the quality of a seamless leggings? All the points below affect the quality of seamless garments. Read more about our best seamless leggings and which to choose here.
- Yarn
- Design and adjustment of the circular knitting machine (SANTONI)
- Dyeing
- Cutting & Sewing (done by hand)
- Quality control
Commonly used English terms when talking about seamless activewear production:
- Knitting
- Circular Knitting Machine
- Seamless
- Gauge abbreviated GG (measurement for the density between the needles on a knitting machine)
Yarn
The yarn is crucial for the quality and properties of the fabric. Yarn is selected depending on the intended use of the garment and the desired quality. It is common to combine different types of yarn. We are proud to collaborate with one of the best yarn producers in the world. Our partner Fulgar SpA in Italy specializes in Nylon 6.6 and other technical yarn types. They are known for their quality and sustainable production.
Design & Adjustment
All seamless garments are designed in a computer program before being knitted by the circular knitting machine. This design determines the various knit textures and measurements. Every single stitch the needles knit is dictated by the design.
A technician must manually prepare the machine for production. The yarn must be set up, adjusted, defective needles replaced, and the machine cleaned and programmed for the respective garment.
Warp knit
Warp knit seamless is a technique within seamless production that ensures garments become elastic, breathable, and durable. This is achieved through technology that bonds the yarn strongly using parallel loops linked together in a zigzag pattern.
Dyeing
Dyeing and treatment of the fabric are important for the fabric's comfort and properties. The dyeing is done while the "seamless garment" is still a tube.
Cutting & Sewing
After dyeing, the tube is cut and sewn. This creates a finished and wearable seamless clothing item. All articles require this manual process. Seamless leggings, underwear, sports bras, and sweaters must be cut and sewn before they can be used.
Quality control
A good quality control should detect faults before the garments are packed and sent to Norway. All our Seamless garments go through three quality controls.
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When the tube is knitted
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When the tube is dyed
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When the garment is cut and sewn
Benefits of Seamless Activewear:
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Fewer seams
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Less waste during production
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Unlimited possibilities for design. The circular knitting machine knits all the various textures designed in advance.
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Efficient production and less manual work. The circular knitting machine knits a pair of leggings in under 10 minutes. Pattern pieces are eliminated.
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Wide range of yarns with technical properties. Natural fibers can also be used.
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A technology in development
Uses
Seamless activewear is soft, has a good fit, and feels incredibly comfortable against the skin. For people with high demands for comfort and freedom of movement, seamless is a great activewear option.
We make seamless leggings and seamless tops for all physical activity. This includes strength training, running, and yoga. Therefore, we have chosen to use exclusive materials that make the garment extra comfortable. It is light, soft, and wicks moisture effectively. But even the best seamless activewear must be treated properly. If you do activities that involve friction against objects or surfaces, we recommend using something other than seamless leggings. We recommend these leggings if you are going to a tough CrossFit session, or if you risk exposing your leggings to asphalt or other uneven surfaces.
No seamless garment likes to come into contact with velcro, scratches from animals, or other sharp objects. These can damage the surface. Your seamless activewear should provide you with many comfortable experiences and workout sessions for a long time.
Seamless underwear and socks
In the past, seamless machines were mostly used for producing socks and underwear. Socks are made using the same method as seamless clothing, but they are cut and sewn differently. The machine producing socks is also a circular knitting machine, just much smaller.
Famme Seamless
We keep ourselves updated on new yarns and knitting techniques to bring you the latest and best in seamless activewear. Feel free to send us feedback or questions about our products or seamless production.
Seamless leggings
Famme offers a wide selection of seamless active leggings to best satisfy our customers' needs. The variety includes color, fit, and fabric thickness. Regardless of which model suits you best, all our seamless leggings are made of Fulgar's Lamicrofibra. This is a Nylon 6.6 yarn with extremely fine filaments that make the leggings comfortable to train in.
The seamless leggings we offer include our best-selling Vortex Leggings and Vortex 2 which have thicker fabric and more compression. If you want leggings with good shaping effect, we recommend checking out our Scrunch Leggings collection. They lift the butt and provide a great fit!
Seamless sports bra
Among the selection of sports bras we have, there are several seamless options. With their simple and sleek design with few seams, we recommend the seamless sports bra for low to medium intensity training.
One of our best-selling sports bras is the wire-free Seamless Bralette and Power seamless top which are great for everyday wear or low-intensity workouts such as yoga or brisk walking. The Elevate Sports Bra and Camo sports bra are better suited for higher intensity training as they offer good support, for example in strength training.